Removing the Forklift Load Backrest (LBR)

The forklift load backrest can be the highest point of the forklift. Trailer tops, rack systems, lights, HVAC, sprinkler systems and other overhead obstructions come in contact with load backrests.

Can You Remove the Forklift Load Backrest (LBR)?

When an overhead object is struck by a forklift, is the load backrest at fault—or the operator? Consider this analogy: if a colleague frequently backs their pick-up truck into objects, would you advise removing the bumper, or would you suggest they be more aware of their surroundings? The focus should be on improving operator awareness of potential hazards rather than eliminating safety features.

OSHA Requirements for LBR

Removing the load backrest and reminding your forklift operators to be careful is not an accurate solution based on OSHA’s code of federal regulations.

OSHA CFR1910.178(e)(2)
Safety Guards: If the type of load presents a hazard, the user shall equip fork trucks with a vertical load backrest extension.

OSHA CFR1910.178(m)(10)
Truck Operations: A load backrest extension shall be used whenever necessary to minimize the possibility of the load or part of it from falling rearward.

OSHA CFR1910.178(q)(6)
Maintenance of Industrial Trucks: Industrial trucks shall not be altered – either by the addition of extra parts – or by the elimination of any parts.

The answer to removing a forklift load backrest is a conditional “yes”. All loads handled by the forklift and the facility it operates within must meet one of the requirements below:

• All loads do not go higher than the top of the forks.
• All loads are one piece, shrink wrapped, banded or crated.
• No loads in the facility are stacked or racked higher than the operator’s head that does not meet the load requirements above. Forklifts with the load backrest removed must be restricted to handling only loads meeting the requirements above or is restricted to a specific area of the facility that does not contain any loads presenting a hazard.

Provide a Safe Environment for Forklift Operators

Forklift manufacturers provide load backrests in various heights. When choosing a forklift, assess the specific warehouse application and load heights to select a backrest that meets, but does not exceed, these needs. The right load backrest will protect the operator while minimizing the risk of product and facility damage.

Additional solutions include shrink-wrapping or banding loads and restricting forklifts without a load backrest to designated areas, such as the dock for loading and unloading trailers.

Concerned about safe forklift operation? ProLift provides safety training classes for forklifts, aerial lifts, and other equipment.